Article: Spectroscopy test laboratory
Spectra library, additive quantification, early detection of abrasion and wear, analysis of impurities
By using state-of-the-art analytical methods such as infrared spectroscopy, wavelength-dispersive X-ray fluorescence analysis and gas chromatography, we can determine the basic chemical components of lubricating greases, oils and fuels such as additive concentrations, abrasion and wear elements as well as impurities. We have direct access to a spectra library that references a large number of lubricants as "fingerprints" for quality assurance purposes.
Accredited test procedures
- The proficiency of our test laboratories in Munich for testing in the following areas was accredited by Deutsche Akkreditierungsstelle GmbH (DAkkS): physical, physical-chemical and chemical analyses of lubricants; element quantification in lubricants via wavelength-dispersive X-ray fluorescence analysis; sampling of lubricants.
- The entire list of our accredited test procedures can be found in our accreditation certificate.
- DB Systemtechnik is QMS certified to the ISO 9001 standard.
The detailed and latest list of activities/test procedures in the flexible scope of accreditation in the testing laboratory "Spectroscopy" can be found in this PDF:
Prüflabor Tribologie-Tribotechnik - Aktuelle Liste Prüfverfahren im flexiblen Akkredtierungsbereich (Stand 29.06.2022)
Our tests and test quantities
Details
We can realise the following test conditions:
- State-of-the-art analytical methods
- Comprehensive spectra library
- Quality monitoring of greases, oils and fuels
- Identification of unknown grease, oil and fuel samples
- Qualitative and quantitative additive analysis
- Qualitative and quantitative analysis of abrasion and wear elements
- Cost-effective processes by way of LIMS application
We offer these tests:
Please refer to the list of test procedures for our entire portfolio of testing and inspection services.
Spectra library
Every lubricant approved for DB AG is characterised by an infrared spectrum and can be uniquely identified by this "fingerprint". This, in turn, allows the lubricant used to be identified accordingly, which in most cases is also possible when unknown samples are encountered. Our spectra library now references over 450 spectra of lubricants in active use.
Additive quantification
Qualitative and quantitative determination of additive elements via X-ray fluorescence and infrared analysis makes it possible to identify whether the lubricant used still has a sufficient quantity of additives or must be replaced.
Early detection of abraison and wear, analysis of impurities
By continually monitoring lubrication systems and conducting trend analyses, it is possible to ascertain when a lubricant must be replaced or a component has or is soon to become damaged. This, in turn, allows lubrication replacement intervals to be optimised and extensive damage avoided.
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