Fatigue strength

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  • Article: Fatigue strength

    Strength test rig
    Location

    Minden, Pionierstraße 10

    Operation

    Strength and function tests for components of vehicles and permanent ways

    Equipment
    • Task-specific test arrangements
    Testing conditions
    • Non-accredited test according to
      • DIN EN 14587-1:2019-08 and DIN EN 14587-2:2009-08 (Rails)
      • DIN EN 14587-3:2013-01, DIN EN 13146-4:2020-06, DIN EN 13230-2:2016-11, DIN EN 13481-2:2017-05, DIN EN 13481-3:2022-11, DIN EN 13481-4:2022-11 and DIN EN 13481-7:2022-11 (Ties)
    • Dynamic forces up to 600 kN
    • Static forces up to 4 MN

    Lennart Ruberg

    DB Systemtechnik GmbH

    Pionierstr. 10
    32423 Minden
    GERMANY


    Bogie frame test rig
    Location:

    Minden, Pionierstraße 10

    Operation:

    Bogie frame

    Testing conditions

    EN 13749

    • Non-accredited test according to UIC 510-3:1994-07, UIC 515-4:1993-01 and UIC 615-4:2003-02
    • Dynamic forces up to 600 kN
    • Static forces up to 4 MN
    Equipment:

    Load portal and freely selectable load force supports

    Lennart Ruberg

    DB Systemtechnik GmbH

    Pionierstr. 10
    32423 Minden
    GERMANY

    Rotational bending fatigue test rig

    Location

    Minden, Pionierstraße 10

    Operation

    Fatigue resistance and crack progression tests on wheels and shafts

    Equipment

    Prestressed bed with out-of-balance excitation

    Testing conditions

    • EN 13261 and EN 13262
    • Rotational bending force (level and frequency depend on the object to be tested)

    Markus Kohn

    DB Systemtechnik GmbH

    Pionierstr. 10
    32423 Minden
    GERMANY

    Window test rig

    Location

    Minden, Pionierstraße 10

    Operation

    All types of side window

    Equipment

    Pressure chambers of different sizes

    Testing conditions

    • UIC 566
    • Non-accredited test according to DBS 989.0511
    • Dynamic pressures up to 10 kPa
    • Frequencies up to 10 Hz
    • Sinusoidal and square-wave signal

    Markus Kohn

    DB Systemtechnik GmbH

    Pionierstr. 10
    32423 Minden
    GERMANY

    Axle box test rig

    Location

    Minden, Pionierstraße 10

    Operation

    Axle box

    Equipment

    Test bed shafts with diameters of 120 mm, 130 mm and 150 mm

    Testing conditions

    • EN 12082
    • Non-accredited test according to DBS 989.3101 and DBS 918.310-01
    • Speed up to 3,000 rpm (500 km/h)
    • Axle load up to 27 t
    • Headwind simulation at 20°C

    Finn Wichelhaus

    DB Systemtechnik GmbH

    Pionierstr. 10
    32423 Minden
    GERMANY

    Pressure test rig

    Location

    Minden, Pionierstraße 10

    Operation

    Bodies

    Equipment

    Modular pressure frame 

    Testing conditions

    • EN 12663-1 and -2
    • Static forces up to 2,000 kN
    • Lift forces/stroke motions up to 400 mm

    Maximilian Bechert

    DB Systemtechnik GmbH

    Pionierstraße 10
    32423 Minden (Westf)
    GERMANY

    Shunting test rig

    Location

    Minden, Pionierstraße 10

    Operation

    Rail vehicles, load securing

    Equipment

    Shunting test bed

    Testing conditions

    • EN 12663-1 and -2
    • Vehicle speeds up to 15 km/h

    Maximilian Bechert

    DB Systemtechnik GmbH

    Pionierstraße 10
    32423 Minden (Westf)
    GERMANY

    Screw test rig
    Location

    Minden, Pionierstraße 10

    Operation

    Measurement of torques, pre-tensioning force and rotation angle

    Calculation of friction coefficients

    Equipment

    • Task-specific test setups
    • Screw connections M 8 to M 24, also special forms

    Testing conditions

    • DIN EN ISO 16047

    Peter Heese

    DB Systemtechnik GmbH
    Betriebsfestigkeit und Simulation

    Pionierstraße 10
    32423 Minden
    GERMANY

    Agricultural test rig
    Overview

    The load-bearing component structures of agricultural machinery are subjected to high stresses while travelling on the road and in the field. To ensure safe and reliable use by operators, especially during the harvest season, the manufacturers' simulation models can be validated and the design improved through fatigue tests on the laboratory's test rigs.

    Thanks to state-of-the-art testing technology, both typical operational and individual load and stress scenarios can be realised.

    Benefits
    • Dynamic forces up to 600 kN
    • Static forces up to 1 MN
    • Sinusoidal or ramp signals
    • Frequencies up to 2 Hz
    • Maximum dimensions of the fixing plate 13m x 4m
    • Magnetic particle testing of the test object
    • Task-specific test setups thanks to modular systems
    • Modern measurement sensors and technology
    Location

    Minden, Pionierstrasse 10

    EquipmentLoad portal and freely selectable load force supports

    Lennart Ruberg

    DB Systemtechnik GmbH

    Pionierstr. 10
    32423 Minden
    GERMANY