Wheel/rail Test Rig A - Wheelset on Rail Roller
Location | Kirchmöser, Bahntechnikerring 74 | Use | Roller rig for investigating wheel/rail contact |
Focus | Wheel/rail wear- Out-of-round wheels
- Wheel tread damage due to rolling contact fatigue
- Influence of wheel material
- Influence of wheel profile
- Validation and parametrisation of wheel/rail simulation models
- Testing
- Wheel materials
- Wheel profiles
- New developments for non-destructive testing or diagnostic systems
- Friction modifiers
Acoustic measurements- Rolling noise
- Curve squeal
- Influence of wheel noise absorbers
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Wheelset | - Non-driven and powered wheelsets
- Wheel diameter: 400 to 1,250 mm
- Material and profile: variable
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Rail roller | - Underfloor arrangement
- Diameter 2.1 m
- Rail material: R260
- Rail profile/inclination: 60E2 / 1:40
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Parameters | - Axle load: up to 340 kN (34 t)
- Lateral force: up to 30 kN
- Speed: up to 300 km/h
- Curves: from 300 m radius up to ∞
- Lubrication or moistening/irrigation possible
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Equipment | - Concentricity measurement
- Cross-section measurement
- Axle box accelerometers
- NDT for crack detection
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DB Systemtechnik GmbH
Werkstoff und Fügetechnik
Bahntechnikerring 74
14774 Brandenburg-Kirchmöser
GERMANY
E-Mail
Wheel/Rail Test Rig A - Single Wheel on Rail (linear Test unit)
Location | Kirchmöser, Bahntechnikerring 74 | Use | Linear test rig for investigating wheel/rail contact |
Focus | Wheel/rail wear- Cross-section wear
- Rolling contact fatigue (head checks)
- Influence of rail material
- Influence of wheel/rail profile
- Weld joints
- Common crossings / frogs
- Validation and parametrisation of wheel/rail simulation models
Qualification of rails as per DBS 918 254 Testing - Rail materials
- Rail profiles
- New developments for non-destructive testing or diagnostic systems
- Friction modifiers
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Wheel | - Wheel diameter: 800 - 920 mm
- Material and profile: variable
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Parameters | - 1,000 load cycles/h
- 20,000 gross tonnes/h with 20 t axle load
- Axle load: up to 40 t
- Lateral force: up to 20 kN
- Curves: from 300 m radius up to ∞
- Lubrication or moistening/irrigation possible
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Equipment | - 3D geometry measurement
- NDT for crack detection
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DB Systemtechnik GmbH
Werkstoff und Fügetechnik
Bahntechnikerring 74
14774 Brandenburg-Kirchmöser
GERMANY
E-Mail
Wheel/rail Test Rig B - Linear Test Rig
Location | Kirchmöser, Bahntechnikerring 74 | Use | Linear test rig for investigating wheel/rail contact when applying longitudinal forces |
Focus | Wheel/rail wear- Cross-section wear
- Rolling contact fatigue (head checks, squats)
- Influence of wheel/rail material, material pairing
- Influence of wheel/rail profile, profile pairing
- Weld joints
- Validation and parametrisation of wheel/rail wear simulation models
Testing - New rail materials
- Wheel and rail profiles, profile pairing
- New developments for non-destructive testing or diagnostic systems
- Friction modifiers
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Wheel | - Wheel diameter: from 640 – 1,250 mm
- Material and profile: variable
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Rail | - Length: 1.2 to 1.4 m
- Material and profile: variable
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Parameters | - 5,000 load cycles/h
- 100,000 gross tonnes/h at 20 t axle load
- Axle load: up to 40 t
- Longitudinal force: up to 34 kN
- Lateral force: up to 60 kN
- Curves: from 120 m radius up to ∞
- Lubrication or moistening possible
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Equipment | - Thermography
- 3D geometry measurement
- NDT for crack detection
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DB Systemtechnik GmbH
Bahntechnikerring 74
14774 Brandenburg-Kirchmöser
GERMANY
E-Mail
Wheel/Rail Test Rig C - Wheelset on Rail Roller
Location | Kirchmöser, Bahntechnikerring 74 | Use | Roller rig for wheel and wheelset constructions |
Focus | Rolling contact tests under real loads- New wheel constructions, also rubber-sprung
- New wheelset constructions
- Variable-gauge wheelsets
- Crack propagation tests on axles
- Testing new developments for non-destructive testing or diagnostic systems
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Wheel seat | - Non-driven and powered wheelsets
- Wheel diameter: 600 to 1,200 mm
- Profile: cylindrical
- Material: variable
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Rail roller | - Underfloor arrangement
- Diameter 2.1 m
- Rail profile: cylindrical
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Parameters | - Axle load: up to 340 kN
- Lateral force: up to 80 kN
- Speed: up to 160 km/h
- Programmable load spectrums
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Equipment | - Telemetry for strain gauge measurements
- Thermography for rubber-sprung wheel constructions
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DB Systemtechnik GmbH
Bahntechnikerring 74
14774 Brandenburg-Kirchmöser
GERMANY
E-Mail
Measuring wheelset
Image: Measuring wheel set - calibration stand in Minden
Location | Minden, Pionierstraße 10 | Operation | - Determination of the wheel forces Q, the guides Y and the longitudinal forces Tx between wheel and rail.
- Determination of the wheel contact point of the wheel on the rail during the measurement runs.
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Equipment | wheelset equipped with strain gauges and inductive telemetry |
Test conditions | Technical driving tests according to EN 14363 or customer requirements |
DB Systemtechnik GmbH
Entwicklungsingenieur Betreuung Messradsätze
Pionierstr. 10
32423 Minden
GERMANY
E-Mail
We support you with your questions about wheel/rail contact