Wheel/rail contact

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  • Article: Wheel/rail contact

    Wheel/rail Test Rig A - Wheelset on Rail Roller
    Location

    Kirchmöser, Bahntechnikerring 74

    Use

    Roller rig for investigating wheel/rail contact

    FocusWheel/rail wear
    • Out-of-round wheels
    • Wheel tread damage due to rolling contact fatigue
    • Influence of wheel material
    • Influence of wheel profile
    • Validation and parametrisation of wheel/rail simulation models
    • Testing
    • Wheel materials
    • Wheel profiles
    • New developments for non-destructive testing or diagnostic systems
    • Friction modifiers
    Acoustic measurements
    • Rolling noise
    • Curve squeal
    • Influence of wheel noise absorbers
    Wheelset
    • Non-driven and powered wheelsets
    • Wheel diameter: 400 to 1,250 mm
    • Material and profile: variable
    Rail roller
    • Underfloor arrangement
    • Diameter 2.1 m
    • Rail material: R260
    • Rail profile/inclination: 60E2 / 1:40
    Parameters
    • Axle load: up to 340 kN (34 t)
    • Lateral force: up to 30 kN
    • Speed: up to 300 km/h
    • Curves: from 300 m radius up to ∞
    • Lubrication or moistening/irrigation possible

    Equipment

    • Concentricity measurement
    • Cross-section measurement
    • Axle box accelerometers
    • NDT for crack detection

    Dr. Stefan Hartmann

    DB Systemtechnik GmbH
    Werkstoff und Fügetechnik

    Bahntechnikerring 74
    14774 Brandenburg-Kirchmöser
    GERMANY

    Wheel/Rail Test Rig A - Single Wheel on Rail (linear Test unit)
    Location

    Kirchmöser, Bahntechnikerring 74

    Use

    Linear test rig for investigating wheel/rail contact

    FocusWheel/rail wear
    • Cross-section wear
    • Rolling contact fatigue (head checks)
    • Influence of rail material
    • Influence of wheel/rail profile
    • Weld joints
    • Common crossings / frogs
    • Validation and parametrisation of wheel/rail simulation models

    Qualification of rails as per DBS 918 254

    Testing

    • Rail materials
    • Rail profiles
    • New developments for non-destructive testing or diagnostic systems
    • Friction modifiers
    Wheel
    • Wheel diameter: 800 - 920 mm
    • Material and profile: variable
    Parameters
    • 1,000 load cycles/h
    • 20,000 gross tonnes/h with 20 t axle load
    • Axle load: up to 40 t
    • Lateral force: up to 20 kN
    • Curves: from 300 m radius up to ∞
    • Lubrication or moistening/irrigation possible
    Equipment
    • 3D geometry measurement
    • NDT for crack detection

    Dr. Stefan Hartmann

    DB Systemtechnik GmbH
    Werkstoff und Fügetechnik

    Bahntechnikerring 74
    14774 Brandenburg-Kirchmöser
    GERMANY

    Wheel/rail Test Rig B - Linear Test Rig 

    Location

    Kirchmöser, Bahntechnikerring 74

    Use

    Linear test rig for investigating wheel/rail contact when applying longitudinal forces

    FocusWheel/rail wear
    • Cross-section wear
    • Rolling contact fatigue (head checks, squats)
    • Influence of wheel/rail material, material pairing
    • Influence of wheel/rail profile, profile pairing
    • Weld joints
    • Validation and parametrisation of wheel/rail wear simulation models

    Testing

    • New rail materials
    • Wheel and rail profiles, profile pairing
    • New developments for non-destructive testing or diagnostic systems
    • Friction modifiers
    Wheel
    • Wheel diameter: from 640 – 1,250 mm
    • Material and profile: variable
    Rail
    • Length: 1.2 to 1.4 m
    • Material and profile: variable
    Parameters
    • 5,000 load cycles/h
    • 100,000 gross tonnes/h at 20 t axle load
    • Axle load: up to 40 t
    • Longitudinal force: up to 34 kN
    • Lateral force: up to 60 kN
    • Curves: from 120 m radius up to ∞
    • Lubrication or moistening possible

    Equipment

    • Thermography
    • 3D geometry measurement
    • NDT for crack detection

    Patrick Hoffmann

    Werkstoff- und Fügetechnik

    DB Systemtechnik GmbH

    Bahntechnikerring 74
    14774 Brandenburg-Kirchmöser
    GERMANY

    Wheel/Rail Test Rig C - Wheelset on Rail Roller
    Location

    Kirchmöser, Bahntechnikerring 74

    Use

    Roller rig for wheel and wheelset constructions

    FocusRolling contact tests under real loads
    • New wheel constructions, also rubber-sprung
    • New wheelset constructions
    • Variable-gauge wheelsets
    • Crack propagation tests on axles
    • Testing new developments for non-destructive testing or diagnostic systems

    Wheel seat

    • Non-driven and powered wheelsets
    • Wheel diameter: 600 to 1,200 mm
    • Profile: cylindrical
    • Material: variable
    Rail roller
    • Underfloor arrangement
    • Diameter 2.1 m
    • Rail profile: cylindrical
    Parameters
    • Axle load: up to 340 kN
    • Lateral force: up to 80 kN
    • Speed: up to 160 km/h
    • Programmable load spectrums
    Equipment
    • Telemetry for strain gauge measurements
    • Thermography for rubber-sprung wheel constructions

    Thorsten Geburtig

    Werkstoff- und Fügetechnik

    DB Systemtechnik GmbH

    Bahntechnikerring 74
    14774 Brandenburg-Kirchmöser
    GERMANY

    Measuring wheelset

     Image: Measuring wheel set - calibration stand in Minden

    Location

    Minden, Pionierstraße 10

    Operation

    • Determination of the wheel forces Q, the guides Y and the longitudinal forces Tx between wheel and rail.
    • Determination of the wheel contact point of the wheel on the rail during the measurement runs.
    Equipment

    wheelset equipped with strain gauges and inductive telemetry

    Test conditions

    Technical driving tests according to EN 14363 or customer requirements

    Olaf Schwabe

    DB Systemtechnik GmbH
    Entwicklungsingenieur Betreuung Messradsätze

    Pionierstr. 10
    32423 Minden
    GERMANY

    We support you with your questions about wheel/rail contact