We can provide you with the following products:
Development support for plants and processes
Are the plants or technologies available to you simply not enough? Are you developing them to such an extent they are coming up against the limits of existing regulations?
The increasing competitive pressure being felt on the market by rail transport companies, vehicle maintenance providers and component maintenance providers means they need to keep on developing their manufacturing and production processes all the time. This must be done in the context of the changing regulatory landscape and when new processes are introduced into production, this often requires proof of equal safety or different safety methods (CSM). DB Systemtechnik supports you on this path to increasing the RAM/LCC performance of existing systems and finding new technologies for replacement investments, from the idea to implementation, through to validating the effect of new technologies.
Our services:
Innovation management and cross-sector technology monitoring
Execution of vulnerability analyses
Value stream mapping
Optimisation of production/treatment processes
Identification of potential fields for research and development
Estimation of technology readiness level
Technology transfer across companies and sectors
Evaluation or proof that technologies comply with regulations, formulation of necessary supplementary and adaptation measures for quality management systems
Your benefits:
Increase the efficiency of your workshops
Continuous further development to ensure competitiveness
Cost-effective implementation of regulatory requirements
Avoidance of production losses and restrictions from introducing immature, inappropriate or insufficiently prepared technologies
Process development for production and maintenance
What potential is there for optimising your production process?
Can you exploit this potential using infrastructure or organisational means? Process analysis and subsequent process optimisation serve to continuously and sustainably improve the efficiency of existing business and production processes, as well as utilisation of the required resources. Through our nationwide deployment in maintenance workshops, we have up-to-date expertise in the production and supporting processes around vehicle and component maintenance. We can share this knowledge with you in workshops and discussions in order to improve performance in terms of vehicle provision and maintenance, intralogistics, component production or plant maintenance.
Our services:
Process analysis and process optimisation in production, work scheduling, maintenance and logistics
Identification of vulnerabilities
Identification and quantification of optimisation potential
Preparation, facilitation and evaluation of workshops
Preparation of the results in different stages as
concepts
process and sequence illustration
coordinated proposals and descriptions of measures
Design description of infrastructure adaptation measures
Your benefits:
Efficient formulation and high quality of results through
incorporating benchmarks from solutions implemented in DB workshops nationwide
integrating planning concepts for infrastructure design
Internal acceptance through neutral facilitation and calculation documentation
Optimisation of operations
Do you want to reduce the costs of maintaining your plant capacity or increase its performance quality?
Plant, machinery and equipment are integrated systems with numerous control variables affecting their operation. Conceptual design errors, operational shortcomings or inadequate plant maintenance can lead to unexpected costs and also jeopardise the intrinsic value of the plant technology, vehicles and their components. A review of plant performance therefore often reveals measures that can be implemented to tap potential in terms of both quality and cost. Identification and implementation require expertise in the specific technology, cross-site experience and a methodical approach to implementation. DB Systemtechnik is here to support you as a neutral partner.
Our services:
Selection of suitable plant parameters and plant sites for the analysis
Recording and comparison of defined plant parameters, analysis of the key performance indicators derived from them
Recommendation on how to optimise the operating and maintenance parameters, proposal of expansion or adaptation measures for the plants
Implementation support and realisation monitoring
Your benefits:
Reduction in the costs of maintaining your plant capacity through a holistic consideration of all cost items from the areas of operation, maintenance and depreciation
Use of best practice experiences of other plant operators
Exploitation of the full performance potential of your production plant
Calculation and profitability evaluation of efficient expansion and development options
Tender documents for framework contracts
Do you need a maintenance contract for your plant?
Do you need to keep procuring plants on a recurring basis? Then a framework contract is the thing for you. You get all the advantages of a standardised product at a reasonable price that is easy to call off and has a short lead time. This is based on a standard service catalogue that describes the products to be procured in technical terms, irrespective of the specific case in question, and structures them into cross-manufacturer requirement categories and modules. Call-off orders are issued by those employees in the various divisions who are authorised to create call-off documents. This leads to competition among suppliers for larger annual production batches and facilitates attractive conditions over a defined period of time, both in terms of procurement price and delivery terms. We are happy to assist you with preparation, tendering, contract awarding and calling off.
Our services:
Determination of demand for recurring products in your workshops
Review of whether it is possible to consolidate these products across the board
Formulation of a standard service catalogue as a basis for the tender, including a description of the required products and further sub-products
Selection of suitable suppliers based on technical suitability criteria including references
Support in calling off services via call-off documents
Your benefits:
Realisation of procurement synergies
Reliable costs for defined services over the long term
Elimination of time-consuming and expensive national and Europe-wide tenders in favour of short-term ordering via call-off forms for the framework contract
Procurement of standard equipment (e.g. lifting jacks, work platforms) and services (e.g. inspection services) in accordance with the latest state of the art
More information